Omegasonics https://www.omegasonics.com Manufacturing Ultrasonic Cleaners for a Solvent-Free World Mon, 02 Feb 2026 23:03:59 +0000 en-US hourly 1 https://www.omegasonics.com/wp-content/uploads/2018/10/logo-Omegasonics-1-45x45.png Omegasonics https://www.omegasonics.com 32 32 XL Aerospace Clean Line https://www.omegasonics.com/product/xl-aerospace-clean-line/ Mon, 02 Feb 2026 15:45:14 +0000 https://www.omegasonics.com/?post_type=product&p=45839 Unique Features

Cleaning Stages Overview (Right to Left)

  • Stage 0 – High-Heat Flush Pre-Wash
    Removes heavy soils and prepares parts for ultrasonic cleaning.

  • Stage 1 – Ultrasonic + Heat + Filtration
    40 kHz ultrasonic cleaning combined with heated solution and continuous filtration.

  • Stage 2 – Heat + Filtration
    Thermal cleaning and flushing stage with active filtration.

  • Stage 3 – Ultrasonic + Heat + Filtration (Citric-Safe Tank)
    Upgraded tank material specifically designed for citric acid passivation applications.

  • Stage 4 – Heat + Filtration
    Rinse and contaminant removal with temperature control.

  • Stage 5 – Ultrasonic + Heat + Filtration
    Final ultrasonic precision cleaning stage for critical cleanliness requirements.

  • Ultrasonic Tanks (Stages 1, 3, 5):

    • 40 kHz frequency

    • 30,000 Watts peak ultrasonic power per tank

  • Filtration (Stages 1–5):

    • Dedicated pump per tank

    • 6” weir system

    • 2-stage filtration for continuous contaminant removal

  • Heating (Stages 1–5): 15,000 Watts per tank

  • Controls: Mobile pedestal control system for flexible operation and positioning

  • Electrical: 3-phase / 480 VAC (consistent with existing industrial installations)

  • Compliance: Built to UL standards

Tank Dimensions

  • 74" length x 74" width x 42" working depth X 5

Overall Dimensions

  • 405" length x 78 width x 54" height

Gallons

  • 4985 Gallons (990 gallons per tank x 5)
]]> Custom multi-stage ultrasonic clean line engineered for extreme precision applications, featuring six integrated process stages from high-heat pre-wash through final ultrasonic cleaning. The system combines high-power 40 kHz ultrasonics, heated solutions, and continuous filtration across multiple tanks to remove oils, residues, and microscopic contamination from mission-critical components. Built to UL standards and powered by 480V three-phase, this clean line delivers absolute, repeatable cleanliness where failure is not an option.

]]> Skurka Aerospace https://www.omegasonics.com/product/skurka-aerospace/ Mon, 24 Jun 2024 22:23:40 +0000 https://www.omegasonics.com/?post_type=product&p=42611 Unique Features
  • Powerlift X2
  • Dual stage ultrasonic wash and rinse
  • 500 lbs. lifting capacity
  • Agitation – 3” stroke
  • Transition rollers between tanks
  • 304 #4 stainless steel frame
  • 10” color touchscreen HMI
  • 3 phase/ 208-220 Vac/ 50 Amp

Tank Dimensions

  • 38” Length x 29” Width x 19” Depth

Overall Dimensions

  • 182” Length x 38” Width x 64” Height

Gallons

  • 90 gallons - each tank

https://youtu.be/Jy5nBn0Mr2w

]]> The Powerlift multi-stage ultrasonic cleaning system incorporates 500 lbs. capacity pneumatic lifts and transfer roller conveyors to easily move parts baskets between loading, ultrasonic washing, ultrasonic rinsing to unloading platform. This ultrasonic unit is used to clean carbon, dirt, oils and other contaminants from DC motors being refurbished for the aircraft industry.

]]> Hexagon Lincoln https://www.omegasonics.com/product/hexagon-lincoln/ Wed, 09 Jan 2019 22:57:23 +0000 https://www.omegasonics.com/?post_type=product&p=11518 Unique Features
  • Stainless steel frame
  • Overhead gantry lift system
  • A frame style basket
  • 2000 Watts ultrasound
  • External power adjust
  • 1 phase, 208-220 VAC, 30 Amp

Tank Dimensions

  • 48" length x 14" width x 20" depth; 12” Working depth

Overall Dimensions

  • 62" length x 18" width x 35" height

Gallons

  • 58 gallons

Model

  • OMG-4818
]]> Hexagon Lincoln builds high pressure composite vessels for a variety of industries. The overhead gantry lowers the Type 4 cylinders into our custom ultrasonic tan using a non-diluted bath of Omega Resin Off to prepare the vessels for final shipment.

]]> JAS Services https://www.omegasonics.com/product/jas-services/ Mon, 17 Dec 2018 19:20:34 +0000 https://www.omegasonics.com/?post_type=product&p=9455 Unique Features
  • Four stage cleaning system
  • Portable
  • 14” Working depth to top of weir
  • Ultrasonic wash tank
  • Dual heated rinse tanks
  • Insulated hot air dryer
  • Sliding dryer lid
  • 3 phase, 208-220 VAC, 50 Amp

Tank Dimensions

  • 18" length x 18" width x 20" depth each tank

Overall Dimensions

  • 122" length x 36" width x 36" height

Gallons

  • 25 Gallons - each tank gallons

Model

  • OMG-5022DX4
]]> JAS Services uses the Omegasonics DX4 ultrasonic multi-stage cleaner to clean aircraft parts prior to repair and clean parts during the manufacturing process. They also use the unit to passivate 300 series, aerospace stainless steel parts which previously were sent out for passivation. By bringing the passivation services in-house, costs and logistics are improved significantly.

]]> Stark https://www.omegasonics.com/product/stark/ Mon, 17 Dec 2018 19:20:31 +0000 https://www.omegasonics.com/?post_type=product&p=9454 Unique Features
  • Portable
  • Multi-stage X3
  • 14” Working depth to top of weir
  • 2000 Watts peak ultrasound in each tank
  • Filtration in each tank
  • Digital controlled heat in each tank
  • 3 phase, 208-220 VAC, 40 Amp

Tank Dimensions

  • 18" length x 24" width x 20" depth each tank

Overall Dimensions

  • 83" length x 40" width x 36" height

Gallons

  • 33 Gallons - each tank gallons

Model

  • OMG-5028-X3
]]> Stark Industrial manufacturers a variety of custom machined parts with small and micro holes for a variety of industries including aerospace, food, machine tool and medical. These unique parts require the utmost in cleaning before they ship to their clients. The custom multi-stage X3 ultrasonic wash system provides an ultrasonic wash, ultrasonic rinse and final stage ultrasonic rinse for the cleanest finished parts available.

]]> Pro Benchtop EXT Ultrasonic Cleaner https://www.omegasonics.com/product/pro-benchtop-ext-ultrasonic-cleaner/ Mon, 17 Dec 2018 19:01:01 +0000 https://www.omegasonics.com/?post_type=product&p=9446 Unique Features
  • Bench top design
  • Remotely mounted ultrasonic generator
  • Built-in adjustable heat
  • 2000 Watts peak ultrasound
  • Dual cartridge filtration
  • Overflow weir to trap floating oils
  • 1 Phase, 120 Vac, 15 Amp dual plug

Tank Dimensions

  • 38" length x 14" width x 17" depth each tank

Overall Dimensions

  • 53" length x 18" width x 21" height

Gallons

  • 39 Gallons

Model

  • OMG-3814BT
]]> Pro Benchtop EXT – Extended Ultrasonic Cleaning Power for Precision Parts and Oversized Components

]]> Premier Tool Grinding Multi-Stage https://www.omegasonics.com/product/custom-premier-tool-grinding-multi-stage/ Thu, 06 Dec 2018 16:23:32 +0000 https://www.omegasonics.com/?post_type=product&p=9402 Unique Features

  • Portable
  • Dual stage tank design
  • Dual cartridge filtration system - Tanks 1 & 2
  • Recirculating hot air dryer Tank 3
  • Sliding insulated dryer door
  • 3 phase, 208-220 Vac, 40 Amp

Tank Dimensions

  • 24" Length x 36" Width x 20" Depth

Overall Dimensions

  • 70" Length x 48" Width x 36" Depth

Gallons

  • 33 gallons

Model

  • OMG-5028-DX3
]]> Multi stage ultrasonic cleaning line system used for cleaning high quality, specialized carbon tooling. The first stage ultrasonic wash removes cutting fluids from the tool with the second stage heated rinse removing any remaining residue and a final drying stage making the parts ready for final inspection and shipment.

]]> Mirus Custom Pro DX3 (Copy) https://www.omegasonics.com/product/mirus-custom-pro-dx3-copy/ Wed, 21 Nov 2018 19:39:18 +0000 https://www.omegasonics.com/?post_type=product&p=8246 Dual stage ultrasonic cleaning system with heated non-ultrasonic rinse is used to clean surgical instruments in an offshore military hospital operating room. Utilizing the standard design features of our Pro Plus models, this system required special voltage requirements using only 120 Volts supply voltage accomplished by dual plugs and interlocking heat and sound to stay within electrical supply limits.

]]> Shermco https://www.omegasonics.com/product/shermco/ Wed, 21 Nov 2018 19:39:16 +0000 https://www.omegasonics.com/?post_type=product&p=8245 Unique Features
  • Heavy duty 10 gauge tank construction
  • 20,000 Watts heat
  • 48,000 Peak Watts ultrasound
  • Dual frequency design 25/ 40 kHz
  • Side mount transducers
  • Triple cartridge filtration
  • Separate generator cabinet with controls
  • 3 phase/ 480 VAC/ 75 Amp

Tank Dimensions

  • 152" Length x 98" Width x 60" Depth

Overall Dimensions

  • 181" Length x 110" Width x 76" Depth

Gallons

  • 4,000 gallons
]]> This large, 4000 gallon tank is used to clean large DC electric motors for the paper mill industry. Rotors and stators are lifted by overhead cranes into the tank seated on motor stand so that the rotor can be turned during the cleaning process. Steel, stainless steel, brass, copper and aluminum surfaces are more thoroughly cleaned versus steam cleaning and pressure washing providing better electric capacity.

]]> Mirus Custom Pro DX3 https://www.omegasonics.com/product/custom-tank-mirus-custom-pro-dx3/ Fri, 16 Nov 2018 19:35:26 +0000 https://www.omegasonics.com/?post_type=product&p=7643 Unique Features
  • Ultrasonic primary wash
  • Dual output timer controls ultrasound and secondary filtration
  • Heated secondary rinse
  • Dual stage filtration with overflow weir
  • All stainless steel plumbing
  • Hot air dry final stage
  • 304 #4 Stainless steel frame
  • 3 phase/ 208-220 VAC, 30 Amp

Tank Dimensions

  • 18" Length x 18" Width x 20" Depth

Overall Dimensions

  • 89" Length x 26" Width x 36" Depth

Gallons

  • 25 Gallons – each tank gallons
]]> Dual stage ultrasonic cleaning system with heated non-ultrasonic rinse is used to clean surgical instruments in an offshore military hospital operating room. Utilizing the standard design features of our Pro Plus models, this system required special voltage requirements using only 120 Volts supply voltage accomplished by dual plugs and interlocking heat and sound to stay within electrical supply limits.

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